Hello, everyone! I have been having a miserable time trying to repaint the interior passenger side window sill on a 67 GTO. If that is not the correct name for the part, I refer to the painted metal strip at the very top of the door, about 2-3 inches high, running the length of the door. I am now on my fourth attempt. The first three efforts went fine through the base coat: stripped to the metal, two coats of sandable primer, three coats of Krylon black semi-gloss. Then, the clear coat in all three attempts resulted in severe orange peel that I could not correct. To be clear, this orange peel was not the typical kind found when the coating dries and that can be pretty easily sanded out. The clear coat just about erupted when it contacted the base coat, resulting in orange peel, blistering, lumping, etc. To my eye, this looked like a chemical reaction for more than a temperature, humidity, nozzle flow issue. I tried two different brands, Krylon and Duplicolor, but the results were the same.
Right now, I've gone through those steps once again and the base coat finish is excellent - but I have no reason to expect I'll see different results with the clear coat. So, after all of that, has anyone had a similar experience and/or any idea of the cause? As importantly, being this is an interior application, I'm wondering if I can go without the clear coat and instead finish with Meguiar's Mirror Glaze Ultra and Synthetic Sealant. I've also read some very good reviews about Torque Detail Ceramic Spray, which at least appears to provide a deeper, harder coating.
I know this approach is unconventional, but in the words of Clint Eastwood: "A man just has to know his limitations." I've found mine and have had quite enough.
As always, any help is appreciated.
Welcome to "spray bomb" painting. This has been covered in the past and experienced by myself in an attempt to paint my engine pulleys - over, and over, and over, etc. LOL
The "new" paints are reformulated to meet EPA requirements so they have different solvents/dryers in them. So you do as you would have done in the past, and then all of a sudden you watch the paint crinkle, spider, check, or bubble up. So you again, do what you did in the past, sand the paint down smooth and apply another coat of paint figuring this will do it, and it looks good, smooth, shiny, and you walk off. Then you come back to check out your quality re-work only to find the paint did that same %4&&$ thing. Alright, ok, its not too bad, just a few little bad areas, so you figure I'll let it dry, do a nice fine wet-sanding of the color coat and I'll lay down some clear on top of the color coat and it'll fill in, blend, and hide those few little hard to see imperfections that you can see, but now one else will. It's been a week now, color coat should be nice and dry, you wet sand it fairly easy which lets you know, "I got it this time." Yeah buddy, you grab that rattle can of deep high-shine poly clear and lay on the best coating of your life over that color coat. Fantastic! You might even be thinking of going into automotive painting as a living and quit your job looking at that quality application of that clear. Yepper, so now you go to clean things up with that big grin on your face and feeling like a million bucks. As you are snapping that plastic cap on the rattle can clear you walk towards that Rembrandt you just laid down on the door piece and....................Mu$%
$ Fu$#&!!!

The clear has crinkled up like the black crinkle paint you used to apply to valve covers. Even worse, you are staring down at crevices going down through the color coat as deep as the grand canyon. Good thing the cat ain't around because you would have given it a drop kick into the neighbors yard .... because you never liked the cat anyway. 🙀
Now, the answer to spraying rattle can paints? 1 of 2 ways. I have found that if you are going to paint something, paint your coats within a very short tacking time. Do your best to lay the part as flat as possible, don't stand/hang up a part if you can lay it down flat. It can be hard to judge the time in between coats sometimes, but I only give the part about 10 minutes and apply the next coat. The problem here is that if you lay the paint on too thick, it will run. Too thin, you get orange peel, shiny/flat areas, or a rough finish. Keeping the part flat/level can be your friend. The painting will also include your clear coat - shoot it all.
The 2nd way to do this is simply more time. With each coat of paint applied, set it aside for 2 weeks, yes 2 weeks. This is what it seems to require for all the solvents to gas out and dry. The you can scuff/wet sand lightly and apply the second coat. Let it dry at least 2 weeks - maybe a little more if you put clear on it. Then scuff/wet sand lightly and apply that final clear coat. BUT, be careful that you do not lay the stuff on too thick or too wet - it will react with the paints underneath, the solvents may soften the color coats, and guess what? You simply take down that panel to your local sign/vinyl/wrap company and have then install an adhesive vinyl panel on your part the color you want and be done with it.
You can also bring your panel to an auto repair shop and let them spray it with automotive paints which will not give them all the problems you have been experiencing - but this is the best way to go unless you have your own spray paint equipment and can buy/apply the auto paint yourself.
My water pump pulleys look good, but did not come out the way they should have as in days past. Why does this have to be so difficult? I figure, who will see those minor flaws in the paint when the engine is running? You gotta know when to call defeat.
**** luck!
