I think that I will start with the heads first, then work my way from there. I emailed Butler yesterday in regards to what parts I would need. They suggested that I start with the machine shop. I will probably have it machined for 1.77 valves since I do not plan on extensive porting. I think I will also need valve guides installed and he did mention valve seats, but I have read that 6X heads are induction hardened and will not need new valve seats when going from 1.66 to 1.77.
I also assume that the heads will need to be resurfaced, but I do not think I want to take more than a few thousands off because I do not want to change the size of the combustion chamber too much.
I am not sure if I want to clean up the heads (grind the casting flash, etc,.) before taking to the machine shop or wait until after it is machined.
Any thoughts from you guys that have done this before is welcome.
Thanks
Drew
I like to do the match porting and flashing removal before the parts go to the machine shop. The benefit is that all that grinding and deburring throws grit and metal shavings everywhere and the machine shop should do a thorough cleaning prior to checking for cracks and such. The downside could be that the part turns out to be junk and you have wasted some time. The flipside is you may end up with grit where you don't want it if the parts are deburred afterwards. The only way I would do it afterwards is if the parts were still bare and had no assembly to them. This way you could flush them thoroughly yourself. Many will advise getting the parts back from the machine shop bare so that they can be bottle-brushed out...It's amazing what a shop can leave in an engine for your oil screen and filter to catch! This typically requires the owner to be able to assemble it themselves or return it to the shop for assembly.
As far as which part/s to start with...you have to consider them all (especially the head assemblies, block, crank, & pistons...then intake, exhaust mani's or headers, carb, and cam) at the
same time which can get a bit overwhelming. This is how am am going to have to start my build process (maybe late this year)...
What I have to start with....
1.) a used 400 block that has been bored 30 over already and will need a slight bore to freshen it up.
2.) a used set of 670 heads that will require deeply dished pistons to run well on today's gas and hardened seats.
3.) the new pistons will have to be custom to accommodate the dish and the non standard bore for just beyond 30 over (I do not want to take them to the next standard bore size so that the block might have additional life in the long run).
4.) a 400 crank that mic'd well and probably would just need a polishing, BUT my goal is to approach 500 HP. SO, I am going with a stroker kit to increase the HP and gain back what I lost in reducing the compression ratio.
5.) a stock cast iron intake that has been port matched and has a poor-man's blend. I read that these intakes are about as good as they come for this power range.
6.) a set of HO 2.5" exhaust manifolds.
7.) a well used remanufactured QuadraJet that was purchased in the late 80's that needs full attention.
8.) and, cam consideration all depends on how the above parts evolve.
I plan to take my heads and block to the machine shop (I have already port matched and deburred them along with opening up the oil return holes). They will tell me, for sure, that the parts are good to used and what bore to shoot for. If something turns out to be cracked...it could change my direction. This is why I need all my parts checked out all at once. For example: If my heads or block are junk...I'm back to the drawing board and subject to what core pieces I can source. A 455 block may not want my heads (or vise-versa) and it would have been a shame to have spent money on restoring some of the parts that may not fit the build in the long run.
Then, I will have to get advise from here, a select friend or two, and places like Butlers to determine what size to stroke too. I'd love to go all the way, pushing the 500 cubic inch kits, but don't know enough about the ramifications at this point. My intake and/or exhaust mani's may not be up to that or block modifications may be required...I don't know yet.
At this point, I should be able to chose and order a stroker kit with the custom pistons. Of which, I would supply to the machine shop so that they can bore the block to the new pistons. I hope to do all the assembly myself.
Meanwhile, the above decisions and previous discussions with the experts mentioned above should lend themselves to a cam selection followed by the carb build or purchase.
There's a lot to it, but the point is...much of it has to be tackled at the same time to avoid over spending and/or ending up with parts you don't need. The trick is patience and the funds to do these chunks at the same time.
As far as surfacing the heads (or Block), the machine shop should be able to estimate how much needs to be removed. Then give the exact final amounts removed when complete. These numbers will dictate the custom pistons (if needed) or which standard pistons can be used to meet your goals. Many years ago people would shave the heads and/or block to up the compression, but those days are over for pump gas. Now, you want to remove as little as possible (in most cases and especially on slightly over stock builds). I would strongly consider going with larger valves even if the goals are not lofty enough to need them. Larger than needed valves do not deter from a build, within reason. Smaller than needed valves can be a problem you cannot overcome easily after the fact.